Materials We Use
The real metal coatings - Manufactured by
LuminOre® and have been proven for over 20 years. Cold-applied (meaning they wont melt things) REAL METAL coatings that allows a layer of metal to be applied over almost any substrate (surface), in virtually any configuration or design. The incredible results look, feel and act just like
hot foundry cast metal but without the weight and expense. Suitable substrates include, but not limited to: laminate, melamine, wood, plastic, gypsum, fiberglass, ceramics, concrete, foam, porcelain, glass and metal.
The metal coating is not paint, It is a patented cold sprayable metallizing process comprised of up to 75% real metal. There is documented ASTM testing with zero breakdown equivalent to 30 years outside. The metal is unaffected by UV exposure, rain, sleet and snow. If left without a clear coat it will tarnish like real metal.
The clearcoats - There are a variety of clearcoats depending on the application. They range from automotive clears, ceramic resin with anti-graffiti properties, to laquer based. We clear coat all of our signs unless requested otherwise.
The substrate (base material) of our signs - Atlas-Signs and Plaques uses 18 to 30 pound - High Density Precision Board (HDU). (Density are available from 10# to 40#) HDU has been in use for over 50 years and was originally designed for insulation in aircraft. It is currently used for insulation of homes, model making, boat building and more specifically in the sign making industry.
The HDU Board is becoming a replacement for the more traditional cedar signs that would be carved or blasted with abrasives. However, the sign board will not split or warp, has no water absorption, so it won't rot, meaning no insect attacks, and the artistic advantages are limitless.
Enamels - The enamels on our signs are from 1-Shot®. These are the premiere enamels used in sign making for over 50 years. They are for interior and exterior uses.
Metal Muse
Brass - Primarily an alloy of copper and zinc, brass is widely used and well known for its bright, yellow color which is somewhat similar to gold. The metal of choice for makers of musical instruments, polished brass has a ‘sunny’ resonance and is particularly useful where bright decorative design accents are required. Brass is a versatile metal traditionally used for architectural detailing and fixtures, and if required can be gently aged for more classic applications.
While there are a variety of Bronzes, the most common alloy is that of copper and tin. Desirable as both a decorative and industrial material bronze has been in use since 4000 years BC. It is harder than copper and forms a very stable surface patina.
Polished bronze is characterized by deep, earthy brown tones with flashes of copper fire; when patinated it displays a variety of subtle black, blue and green colors. Over the years its color and ability to hold detail have made it a favored material for artists and it has been used in the production of some of the worlds most famous art works.
Copper is perhaps the most familiar of all the metals in common use. Known to some of the oldest civilizations on record, it has a history of use that dates back 10,000 years. Found on the periodic table close to silver and gold, it has many similar characteristics to these precious metals. Associated with Aphrodite, the Greek goddess of love, its rich, lustrous color has for centuries made copper one of the most prized of metals.
Lightly sanded or highly polished to reveal the warmth of its natural ruddy orange color, the metal can also be chemically treated to produce surface patinas in a variety of striking greens and blues. These unique colors are perhaps most familiar when seen on landmark buildings or other structures, such as the Statue of Liberty.
Iron in ancient Mesopotamia iron
was more expensive than gold, but today is the most widely used of all
metals, and fortunately is also the most abundant, making up 34% of the
Earth’s mass.
While the metal can be polished to a bright shine, it corrodes
quickly. However in the case of the LuminOre coating this can be used
to advantage, with the ‘rusted’ finish giving a decorative surface that
is rich in oranges and browns, and speckled with fine granular details.
Unable to corrode beyond the outer surface, this stabilized finish is
suitable for a huge range of applications where an organic industrial
or ‘heavy metal’ aesthetic is required. The coating also retains its
natural magnetic characteristic.
Nickel-Silver is a silvery
white metal that takes on a nice polish and is resistant to oxidation.
Known to the ancient Chinese as ‘white copper’, nickel ores were
sometimes mistaken for that of silver, and have been in use since
3500BC.
Nickel belongs to the iron group, and is commonly associated with
‘meteoric iron’, having arrived on earth from deep space. It has been
suggested that this source accounts for some 30% of the world’s supply
of nickel, with the greater part of the rest being concentrated in the
Earth’s core.
Clearly this material has exotic origins and is ideal for contemporary
applications where a slightly warmer finish than stainless steel is
required.
Pewter finished Aluminum is best known for its light weight and strength. It is about one third the weight of steel or copper, is easily machined and cast and is used to make millions of different products from the mundane (drink cans) to the exotic (aerospace industry).
Our aluminum can be satin gray, or bright and silvery in appearance when polished; it possesses all the characteristics of foundry-cast aluminum and is indiscernible to touch and sight when compared to the solid metal.
Particularly when satin finished, aluminum has a soft visual character which makes it an ideal alternative to the ‘brashness’ of stainless steel.